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ESAB·consumable

Dual Shield II 101H4M

Dual Shield II 101H4M is a low‑hydrogen, gas‑shielded flux‑cored welding wire designed for HY‑80 and HSLA‑100 steels, ideal for shipbuilding and offshore applications. It meets MIL‑E‑24403/2 and ABS approvals and delivers low diffusible hydrogen levels (< 4 mL/100 g).

Key Features

  • All‑position FCAW wire with excellent low‑temperature toughness
  • Produces diffusible hydrogen < 4 mL/100 g
  • Compatible with 75% Ar / 25% CO₂ shielding gas
  • Meets MIL‑E‑24403/2, QPL‑24403/2 and ABS approvals
  • Suitable for single and multi‑pass welding of HY‑80, HSLA‑100, and other high‑strength steels

Specifications

  • Classifications: ASME SFA 5.36, ASME SFA 5.29, AWS A5.36 E91T‑M21A6‑K2H4, AWS A5.29 E91T1‑GM‑H4
  • Approvals: QPL‑24403/2 (MIL‑101™), ABS
  • Tensile Strength (As Welded, 75% Ar/25% CO₂): 705 MPa
  • Yield Strength (As Welded, 75% Ar/25% CO₂): 640 MPa
  • Impact Energy (As Welded, −18 °C): 95 J; (−50 °C): 66 J
  • Typical Weld Metal Chemistry (%): C 0.059, Mn 1.37, Si 0.36, S 0.010, P 0.012, Ni 2.09
  • Recommended Wire Diameters: 1.2 mm, 1.4 mm, 1.6 mm with corresponding amperage and voltage ranges

Applications

  • Ship and barge construction
  • Offshore platform fabrication
  • Pipeline welding
  • Heavy equipment and mobile machinery
  • General structural steel and pressure vessel fabrication

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Specifications

ApprovalsQPL-24403/2 MIL-101TM; ABS
C Percent0.059
P Percent0.012
S Percent0.01
Mn Percent1.37
Ni Percent2.09
Si Percent0.36
ClassificationsASME SFA 5.36; ASME SFA 5.29; AWS A5.36 E91T-M21A6-K2H4; AWS A5.29 E91T1-GM-H4
Wire Diameter Mm1.2, 1.4, 1.6
Yield Strength Mpa640
Tensile Strength Mpa705
Impact Energy J Minus18c95
Impact Energy J Minus50c66
Recommended Shielding Gas75% Ar / 25% CO2

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