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Exaton Ni41Cu (GMAW) - Image 1
ESAB·consumable

Exaton Ni41Cu (GMAW)

Exaton Ni41Cu welding wire is a nickel‑iron‑chromium‑molybdenum‑copper alloy designed for overlay and dissimilar metal welding in highly corrosive environments.

Key Features

  • Excellent resistance to stress corrosion cracking in chloride and reducing acid environments
  • Suitable for overlay welding, dissimilar joining of stainless steels to nickel alloys, hot‑wire TIG and mechanized TIG
  • Consistent chemistry and mechanical properties batch‑to‑batch
  • Available in 20‑25 kg steel drums with low‑moisture SAW flux

Specifications

  • Classifications: SFA/AWS A5.14 ERNiFeCr‑1, EN ISO 18274 S Ni 8065 (NiFe30Cr21Mo3)
  • Alloy type: Nickel alloy (22 % Fe, 22 % Cr, 3 % Mo)
  • Shielding gas: I1, I3, M12 (EN ISO 14175)
  • Tensile (As Welded): Yield 355 MPa, Tensile 560 MPa, Elongation 47 %
  • Charpy impact (As Welded): 220 J @ 20 °C, 215 J @ ‑10 °C, 190 J @ ‑196 °C
  • Wire diameters & parameters:
    • 1.2 mm: 150‑260 A, 24‑29 V, 3.0‑10.0 mm/min
    • 1.6 mm: 230‑350 A, 25‑30 V, 3.0‑5.0 mm/min

Applications

  • Corrosion‑resistant alloy surfacing for chemical, pollution control, oil & gas, petrochemical industries
  • Overlay of tanks, heat exchangers, evaporators, transport pipes, scrubbers
  • Sour‑gas service and environments containing sulphuric or phosphoric acids

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Specifications

Amps 1 2150-260 A
Amps 1 6230-350 A
Volts 1 224-29 V
Volts 1 625-30 V
Alloy TypeNickel alloy (22% Fe, 22% Cr, 3% Mo)
Shielding GasI1, I3, M12 (EN ISO 14175)
ClassificationsSFA/AWS A5.14 : ERNiFeCr-1; EN ISO 18274 : S Ni 8065 (NiFe30Cr21Mo3)
Elongation Percent47
Charpy Impact 20c J220
Tensile Strength Mpa560
Wire Diameter Mm 1 21.2
Wire Diameter Mm 1 61.6
Charpy Impact Minus10c J215
Charpy Impact Minus196c J190
Tensile Yield Strength Mpa355
Wire Feed Speed 1 2 Mm Min3.0-10.0
Wire Feed Speed 1 6 Mm Min3.0-5.0

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