Exaton Ni60 (GMAW)
Exaton Ni60 is a high‑performance MIG welding wire designed for nickel‑chromium‑molybdenum alloys and stainless steels, offering excellent corrosion resistance in oxidizing, high‑temperature and seawater environments.
Key Features
- Corrosion‑resistant chemistry with high Cr and Mo content
- Consistent batch‑to‑batch chemistry and mechanical properties
- Suitable for dissimilar joins, overlay welding, and mechanized TIG
- Available in drums (20‑25 kg) with moisture‑resistant packaging
Specifications
- Classifications: SFA/AWS A5.14 ERNiCrMo‑3, EN ISO 18274 S Ni 6625 (NiCr22Mo9Nb), Werkstoffnummer 2.4831
- Alloy Type: Alloyed nickel (Ni + 22 % Cr + 9 % Mo ‑ 3.5 % Nb)
- Shielding Gas: I1, I3, M12 (EN ISO 14175)
- Tensile Properties (As Welded): Yield 500 MPa, Tensile 760 MPa, Elongation 47 %
- Charpy Impact (As Welded): 20 °C – 200 J, –40 °C – 170 J, –196 °C – 140 J
- Typical Wire Composition: Ni 65 %, Cr 22 %, Mo 9 %, Nb 3.4 %, others trace
- Deposition Data (1.0 mm): 100‑200 A, 21‑27 V, 6‑13 m/min, 2.5‑5.5 kg/h
Applications
- Cryogenic components
- High‑temperature service up to 980 °C (aircraft ducting, engine exhaust, power/boiler tubes)
- Seawater and marine environments
- Reaction vessels, line‑pipe, distillation columns, heat exchangers
- Dissimilar welding of stainless steel to nickel alloys
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Specifications
| Approvals | BV ERNiCrMo-3; VdTÜV 19478(GTAW); VdTÜV 19483 |
| Alloy Type | Alloyed nickel (Ni + 22% Cr + 9% Mo - 3.5% Nb) |
| Shielding Gas | I1, I3, M12 (EN ISO 14175) |
| Classifications | SFA/AWS A5.14 ERNiCrMo-3; EN ISO 18274 S Ni 6625 (NiCr22Mo9Nb); Werkstoffnummer 2.4831 |
| Charpy Impact 20c | 200 J |
| Deposition Data 1 0mm | Amps 100-200; Volts 21-27; Wire Feed Speed 6-13 m/min; Deposition Rate 2.5-5.5 kg/h |
| Deposition Data 1 2mm | Amps 160-280; Volts 24-30; Wire Feed Speed 6-10 m/min; Deposition Rate 3.6-6.0 kg/h |
| Deposition Data 1 6mm | Amps 200-350; Volts 25-32; Wire Feed Speed 4-8 m/min; Deposition Rate 4.3-8.6 kg/h |
| Charpy Impact Minus40c | 170 J |
| Charpy Impact Minus196c | 140 J |
| Typical Wire Composition | C 0.02%; Mn 0.02%; Si 0.06%; S 0.002%; P 0.002%; Ni 65%; Cr 22%; Mo 9%; Al 0.08%; Cu 0.02%; N 0.02%; Nb 3.4%; Ti 0.2%; Co 0.01%; Fe 0.3%; Nb+Ta 3.5% |
| Tensile Properties As Welded | Yield 500 MPa; Tensile 760 MPa; Elongation 47% |
| Tensile Properties Pwht 550c | Yield 360 MPa; Tensile 590 MPa; Elongation 49% |
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