Projection-Pak™ Resistance and Fastener Welding System (AD2493-1)
The Projection-Pak™ Resistance and Fastener Welding System is a pedestal‑type resistance welding machine designed for fastener and other production welding applications, complementing arc welding processes in automated environments.
Key Features
- Heavy‑gauge steel frame with gusset reinforcements and forklift‑accessible tubes
- Water‑cooled Roman MFDC transformers (100 kVA or 170 kVA)
- Pneumatic weld gun with replaceable dies, LVDT stroke detection, and dual‑gun option
- Electrically controlled X‑axis and Y‑axis positioning (up to 400 mm stroke)
- Robust machine control with Rockwell PLC, Armorview Plus HMI and stack light
- Custom tooling available; quick‑change lower tooling slide
Specifications
- System Type: Pedestal Welder
- Number of Work Zones: 1
- Overall Footprint: 1625 mm – 2600 mm (W) × 1400 mm – 1750 mm (D)
- Tool Plate: 20 in. × 12.75 in., max payload 60 lb
- System Weight: 4,500 lb
- Payload per Zone: 60 lb
- Crane Access: Yes
- ANSI/RIA Compliant: Yes
- Sensor Interlocked Access Points: Yes
- Weld Ground Isolation: Yes
- Pneumatic Distribution Station: Yes
- Customization: Tooling custom, overall design standard
Applications
- Robotic automation markets
- General fabrication
- Fastener resistance welding
- Production‑line welding cells
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Specifications
| Sweep Mm | Front to back movement, with 300mm of movement |
| Panel Type | Solid Panels |
| System Type | Pedestal Welder |
| Crane Access | true |
| Roll Up Door | false |
| System Weight Lb | 4500 |
| Tool Diameter Mm | Max tool dimension 20" x 12.75" |
| Assembly Required | false |
| Ansi Ria Compliant | true |
| Laser Area Scanners | false |
| Payload Per Zone Lb | 60lbs |
| Industry Application | Robotic Automation Markets |
| Number Of Work Zones | 1 |
| Weld Ground Isolation | true |
| Customization Available | Tooling is custom. Overall system design is standard. |
| Overall Footprint Depth Mm | 1400 to 1750mm |
| Overall Footprint Width Mm | 1625mm to 2600mm |
| Pneumatic Distribution Station | true |
| Sensor Interlocked Access Points | true |
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